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The technician explains the operating steps of the export equipment disc granulator

2025-07-04 01:00:55


  The disc granulator (also known as the ball-forming disc) produced by Nonghuilian Machinery Organic Fertilizer Equipment Factory is a volumetric metering feeding equipment. It is designed and manufactured in accordance with national standards. It uses an electric motor to drive the reducer and adopts a flexible transmission principle. The disc adopts an arc structure as a whole. The incoming material is added with water (or a binder) to form small balls and wet powder in the disc. The material is subjected to gravity, friction, adhesion, and centrifugal force in the rotating disc. The material rolls along a certain trajectory to form a mother ball. When the mother ball gradually increases to a certain value, it is automatically thrown out of the ball-forming disc to obtain the required ball. The ball formation rate can reach more than 93%, which greatly improves production efficiency. It is suitable for 1-40mm ball formation, and the feed particle size is not more than 10㎜. This machine has the characteristics of uniform granulation, high granulation rate, stable operation, durable equipment, and long service life. It is an ideal equipment chosen by the majority of users.

  The disc granulator for export equipment is an organic fertilizer granulation equipment in the whole set of organic fertilizer production line. It plays a granulation role in the organic fertilizer production line. The disc granulator adopts an overall arc structure, and the granulation rate can reach more than 93%. The granulation disc is equipped with three discharge ports, which is convenient for intermittent production operations, greatly reducing labor intensity and improving labor efficiency. The reducer and the motor are driven by flexible belts, which start smoothly, reduce impact force, and increase the service life of the equipment. The bottom of the granulation disc is reinforced with multiple radiation steel plates, which is sturdy and durable and does not deform. The thickened, heavier, and sturdy base design does not require anchor bolts to fix it, and it runs smoothly. The main gear of the granulator adopts high-frequency quenching, and its service life is increased by 1 times.

  The main purpose of the disc granulator for export equipment organic fertilizer granulation equipment: to ball powder, granular, and small pieces of materials such as livestock and poultry manure, coal powder, medical slag, clinker, coal gangue, clay, and sludge into balls.

  Operating procedures for disc granulation of organic fertilizer granulation equipment for export equipment:

  1. Preparation: The operator should first read the handover record, and then check whether the machine is intact, whether the connecting screws are firm, and whether the frame is normal.

  2. Start: Power on the empty machine, run for a few minutes, and then feed and produce after it is normal. If there is an abnormality, the fault should be eliminated before production.

  3. Operation: During normal production, the operator must not leave the post at will to avoid accidents.

  4. Stop: First stop the water and feeder, then stop the machine, and write a handover record.

  Maintenance of disc granulator of organic fertilizer granulation equipment for export equipment:

  1. The operator must check the machine every time he goes to work, and refuel and protect it immediately.

  2. Check the connecting screws at any time every day to avoid loosening.


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