Scale: Small, Medium, Large
Daily Production Capacity: 5-10 tons/day, 10-50 tons/day, 50-100 tons/day
Landscape: 500-800㎡, 1000-2000㎡, 2500㎡
Products: Powdered organic fertilizer, granular organic fertilizer
Applications: Large-scale pig farms, organic fertilizer production enterprises, agricultural cooperatives, planting bases, ecological agricultural parks, etc.
1. Raw Material Pretreatment: Optimizes Raw Material Properties
Solid-Liquid Separator: Separates manure and waste, reducing the moisture content of the solid material to 60%-70%, reducing the fermentation load
Screening Machine: Removes impurities such as straw and gravel, protecting subsequent equipment and improving raw material purity
Pulverizer: Grinds coarse material to ≤5mm, and mixes with conditioning agents to adjust the carbon-nitrogen ratio
2. Fermentation and Composting: Achieve Harmless Composting
Trough Turner: Provides large-scale fermentation, controlled turning temperature at 55-65°C, and sterilization and deodorization
Rotary Turner: For small-scale line/ground composting, flexible and low-cost
Fermentation and Composting Tank: Short fermentation cycle of 7-15 days, weather-resistant, odor-reducing, suitable for areas with high environmental protection requirements
3. Advanced Processing: Optimizes moisture and nutrients
Drum Dryer Dryer: Hot air drying to a moisture content of 15%-20%, temperature controlled ≤ 80°C to prevent organic matter loss.
Horizontal Mixer: Mixes dried material with fertilizer/trace elements to a uniformity of ≥ 95%, producing organic-inorganic compound fertilizer.
4. Forming and Packaging: Standardized delivery
Pelletizer: Granulates powdered fertilizer into pellets of desired size based on demand.
Cooler: Cools pellets at 60-70°C to room temperature ±5°C to prevent clumping and includes dust removal.
Quantitative Packaging Scale: Automatically weighs and seals bags in sizes of 25/50kg, with an accuracy of ±0.2% and a speed of 20-40 bags/minute.
5. Auxiliary Core Equipment: Conveyor: Continuously feeds materials to reduce labor costs
Bag Dust Collector: Collects dust to meet emission standards.
PLC System: Automatically controls temperature and speed for stable production.
Pig manure organic fertilizer production line process flow:
1. Pretreatment: Dehydration and impurity removal: Reduces moisture content, removes impurities, and prepares for fermentation.
2. Mixing and nutrient adjustment: Supplements auxiliary materials to balance the carbon-nitrogen ratio and organic matter content.
3. Harmless fermentation: High-temperature composting kills harmful bacteria and degrades harmful substances.
4. Pulverization and screening: Finely refines the fermentation material to ensure uniform granulation.
5. Granulation: Presses the powder into granules, which determines the product's appearance and strength.
6. Drying and cooling: Reduces granule moisture content and stabilizes product performance.
7. Screening and grading: Selects qualified granules to ensure product standardization.
8. Packaging and storage: Quantified packaging for easy transportation and sales.
Advantages of the Pig Manure Organic Fertilizer Production Line:
1. Turning Waste into Treasure, Resolving Pollution:
Pig manure, which previously produced foul odors and polluted soil and water sources, is converted into harmless organic fertilizer, reducing the environmental impact of livestock waste.
2. Reducing Costs and Generating Profits:
For livestock farms, this reduces the costs of pig manure disposal (such as transportation and landfill), while the organic fertilizer produced can be sold to farmers, generating additional income.
3. Improving Soil and Boosting Agricultural Yields:
Organic fertilizer, rich in organic matter and trace elements, improves soil compaction and fertility, resulting in higher-quality crops (e.g., taste and nutrition) and yields, meeting the needs of green agriculture.
4. Circular Ecosystem, Sustainable Development:
Establishing a circular chain of "livestock (pig manure) → organic fertilizer → planting → feed/food ingredients," reducing reliance on chemical fertilizers and aligning with ecological agriculture and environmental protection policies.
Scale Type | Small production line | Medium-sized production line | Large production line |
Daily output/processing capacity | 5-10 tons | 10-50 tons | 50-100tons+ |
Core device configuration reference | Spiral solid-liquid separator, small horizontal mixer, manual assisted turning tool, small crusher, manual packaging equipment | Inclined screen solid-liquid separator, horizontal ribbon mixer, trough-type turning machine (semi-automatic), hot air dryer, granulator, automatic packaging machine | Intelligent solid-liquid separation system, continuous mixing equipment, fully automatic fermentation tank, large drying line, fully automatic granulation unit, intelligent storage and packaging system |
Floor space | 500-800㎡ | 1000-2000㎡ | 2500㎡+ |
degree of automation | Semi-automatic | Partial automation | Fully automated |
Applicable Scenarios | Small pig farms for personal use, family farms | Medium-sized farms, township organic fertilizer plants | Large-scale organic fertilizer enterprises and agricultural industrial parks |
1. What core equipment is required for a pig manure organic fertilizer production line?
Answer: Core equipment includes pretreatment equipment (screening machines, solid-liquid separators to remove impurities and excess water from the manure), fermentation equipment (trough turners and fermentation tanks to mature the manure), further processing equipment (crushers, mixers, and granulators to convert the matured material into granular fertilizer), drying and cooling equipment (drum dryers and coolers to adjust the moisture content of the finished product), and packaging equipment (automatic quantitative packaging machines to package the finished product). Small production lines can simplify some equipment, while large production lines require environmental protection equipment (deodorizers and dust collectors).
2. How long does it take for pig manure to mature? Can the production line operate continuously?
Answer: Natural fermentation takes 15-30 days. Using high-temperature aerobic fermentation tanks can shorten this time to 7-10 days. A fully configured production line can operate continuously. That is, while one batch of material is mature, another batch enters pretreatment. The entire process (pretreatment - fermentation - further processing) can be completed in a single day. Small production lines, due to the limited number of equipment, may require alternate days of production.
3. Are there any moisture content requirements for the pig manure produced during the production line? What should I do if the moisture content is too high?
Answer: During the pretreatment phase, the moisture content of the pig manure should be controlled at 60%-65% (it should form a ball when squeezed by hand and fall apart when dropped to the ground). Excessively high moisture content will result in incomplete fermentation and produce a foul odor. If the moisture content exceeds 70% (such as fresh pig manure), two treatment methods are available: one is to use a solid-liquid separator to separate the excess water, and the other is to add dry auxiliary materials.
4. Does the production process produce foul odors? What environmental treatment measures are required?
Answer: The fermentation stage produces a small amount of odors such as ammonia and hydrogen sulfide. If left untreated, these can affect the surrounding environment. Two types of environmental protection equipment are required: a deodorization device (a biofilter or spray tower, which uses microorganisms or chemical reagents to decompose odors, with a deodorization efficiency of over 90%), and an exhaust gas collection system (which directs exhaust gas from the fermentation workshop into the deodorization device to prevent its spread). In addition, the finished product warehouse must be well ventilated to prevent dust pollution. A pulse dust collector can be installed.
5. What are the requirements for factory site selection? Does it need to be far from residential areas?
Answer: The site must meet three core criteria: First, it must be close to raw material sources, such as large-scale pig farms, to reduce transportation costs. A distance of 10 kilometers or less is recommended. Second, it must be conveniently located near highways to facilitate the transportation of finished products. Third, it must meet environmental protection requirements and be away from sensitive areas such as residential areas, water sources, and schools. The distance is generally 500 meters or more. Furthermore, the site must be flat to facilitate equipment installation and drainage, avoiding low-lying areas prone to flooding.
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